Food Safety Training

Food Safety & Temperature Control: Rules, Danger Zones, and Safe Meat Cooking

As bacteria are very similar to us they need similar conditions in order to grow. The

main conditions are food, moisture, warmth and time.

Food and Moisture

There are four main food types:

  • High risk foods
  • Raw foods
  • Low risk foods
  • Ready to eat raw foods

High risk foods are common in food poisoning outbreaks. They are usually

composed of protein, are ready to eat, stored under refrigeration and no further

processing such as cooking is required. Examples include pates, sandwiches, filled

rolls, fresh cream and artificial cream cakes, pies and cold cooked meats.

Raw foods are a major source of food poisoning organisms. High risk foods must be

kept away from raw foods at all times or cross contamination will result and food

poisoning will occur.

Low risk foods do not pose a food safety hazard mainly because they lack one or

more of the requirements for bacterial growth. They could be acid foods with a pH of

less than 4.5, they may have a high sugar, salt or fat content which are good natural

preservatives. They may be dried products or preserved foods not requiring

refrigeration. They may be foods that require ambient storage.

The last category of food is ready to eat raw foods.

These include fruit and salad vegetables and they must be thoroughly washed before consumption to minimise the

risk from low-dose pathogens.

High risk food contains sufficient moisture for bacterial growth.

Warmth

The next thing to consider is warmth. If we control warmth, then bacterial growth will

not occur.

The maximum recommended temperature for freezers is -18°C. At this temperature

there is no bacterial growth, bacteria remain dormant. Although some bacteria are

killed during the freezing process, many remain alive.

Fridge temperatures should be between 1°C and 4°C. (Although the maximum legal

fridge temperature in the UK is 8°C) At fridge temperatures some bacteria will grow

very slowly including Listeria and C botulinum.

The next range of temperatures is the temperature danger zone. This is between

5°C and 63°C. Once food is being prepared it must be kept out of the temperature

danger zone. If food is left in the temperature danger zone bacterial growth will occur

and food poisoning can result. As bacteria enter the temperature danger zone at 5°C

they start to grow slowly. As the temperature increases the bacteria will grow more

profusely. Bacteria grow best at 37°C, which is body temperature. As temperatures

increase from 37°C bacterial growth slows down. Most bacteria are killed by 52°C.

The UK recognised safety cooking temperature is 75°C, although foods can be

cooked at a low temperature over a longer period of time.

The hot holding temperature is 63°C, which is the top of the temperature danger

zone. If food is to be served hot, for example in a carvery situation, it must be

retained above 63°C. If the food is above this temperature, there is no time limit to

how long the food can be served for.

If cold food is refrigerated, it must be retained between1°C and 4°C. The time limit

would depend on the food product. The food could not be retained without time limit

as eventually there would be mould growth (fungi can grow at very low

temperatures).

The two hour hot rule allows foods that had been prepared and are meant to be

served hot, to be served at ambient temperature for no more than two hours. For

example if food is being retained at 63° C and suddenly the heating equipment

breaks down then that food which is losing temperature can be sold for a further two

hours. After two hours the food is allowed to be chilled and reused at a later

occasion after refrigeration.

The four hour cold rule allows foods that are normally sold at refrigeration

temperature to be served at ambient temperature for no more than four hours. For

example if sandwiches are prepared and refrigerated, and the refrigerator breaks

down, the temperature will rise. The sandwiches must be sold within four hours.

After four hours any remaining sandwiches must be disposed of.

Food Safety and the Four Hour Cold Rule

Temperature control must be strictly adhered to ensure the safety of food on the

receipt, storage, preparation, cooking and serving of ingredients. The temperature

danger zone is between 5°C and 63°C. Food, after preparation and cooking, must

be kept out of this zone. When hot food has been cooked, it must be retained above

63°C to remain free from bacterial growth. Food Safety pathogens will not grow

above this temperature. Once food is cooked to 75 degrees C it is safe to eat, all

bacteria have been killed. If food is retained at the correct hot-holding temperature,

it can be served indefinitely, as it is going to remain safe at that temperature.

(Although food quality would be greatly affected by retaining it for that length of

time!). No vegetative pathogens will survive temperatures above 60 degrees C, so

perhaps cooking to 75 is slightly overkill.

If high risk food is being served cold, it must be refrigerated between 1°C and 4°C

and held at that temperature until served. Sandwiches and baguettes with protein

fillings, pork pies, pates, cold meats, seafood, etc can all cause food poisoning if left

at warm temperatures, as any bacteria or spores present will start to grow to

dangerous levels. (Spores would only grow as pathogens after germinating.) It is the

vast numbers of bacteria that cause food poisoning. Foodborne diseases are

caused by fewer bacteria, which are termed low dose pathogens.

Although there is no time limit to how long hot food can held, from a food safety point

of view, cold food can prove to be a problem if held for too long at refrigeration

temperatures. Moulds, for example, can start to grow on food within several days,

even in very cold conditions.

In the UK, the Four-Hour Cold Rule can be used to good effect if there is a rapid

turnover of cold food or if refrigerated storage breaks down. If, for example, a batch

of sandwiches are prepared for service to the public, and is held in refrigerated

display, and that equipment was to subsequently break down, the temperature of the

food would start to increase to within the temperature danger zone. In those

circumstances, one would be allowed to sell the sandwiches for a maximum of 4

hours from the time of preparation. If any remain after the 4 hours, they must be

disposed of.

Some baguette/sandwich companies, which have a quick turnover of product, such

as in train stations and airports, are allowed to sell their wares without refrigerating

their products, due to this ruling. This ensures the sensory qualities of the food are

enhanced. (There is nothing worse than cold rolls or baguettes).

This 4 hour ruling can be considered to be a food safety hazard, however, especially

if buffet items are festering for 4 hours, after being prepared, in a warm room. If

there are already bacteria present, which there will be, (from handling, environmental

particles, cross contamination), they can multiply quite significantly in 4 hours.

Bacteria can double in size every 10 minutes. In four hours bacteria will double in

size 24 times. If only 10 bacteria are present at the start of the 4 hours, 1024 bacteria

will grow in that time. (That is quite a few! In the order of trillions. It only takes 106

Salmonella to cause food poisoning).

In order to check temperatures of freezers, fridges, cooking temperatures and

delivery of foods, a temperature probe must be used. It must be a thermocouple

temperature probe which is able to be calibrated. You can calibrate with boiling

water, when the probe should indicate a temperature of 100°C. The bottom range of

temperatures can be checked with a mixture of ice and water. The probe should

indicate a temperature of 0°C. Probes must be cleaned and disinfected between

uses. This can be achieved by using alcohol wet wipes or simply boiling water. The

temperature probe must be inserted into the thickest part of the food which is known

as the core temperature.

Is Undercooking Beef Steaks A Food Safety Hazard?

As all raw meat and soil-contaminated vegetables contain pathogens, we have to

look at ways of controlling them, to prevent food poisoning.

Pathogens, along with all other good bacteria require food, moisture, warmth and

time. It’s a bit like a jigsaw; provide all four pieces to the jigsaw and bacteria will

grow. Take away one or more pieces of the jigsaw and bacteria will not grow.

We can control warmth by adequate cooking of food ingredients, which kills

pathogens. In the UK it is recommended that the internal core temperature of food

reaches 75 degrees Celsius, in the USA they recommend 70 degrees Celsius. The

UK has always been accused of overcooking their food, perhaps this is where it

originated!

We can cook our food to lower temperatures, however, as pathogens stop growing

at approximately 50°C. Pates, for example, can be cooked at 55°C degrees Celsius,

but it must be held at that temperature for 2.5 hours. Food can be cooked at 63°C,

but it must be held at that temperature for 1.5 hours. It is based on a

time/temperature graph. The higher the temperature, the less time the food has to

be held at that temperature to guarantee food safety. 75°C is an “instant

temperature”, in other words, as soon as the temperature of the food reaches a core

temperature of 75°C, it is safely cooked. There is no need to retain this temperature

for any period of time. If the food is cooked to 70°C, it is recommended that the food

is held at that temperature for 2 minutes.

Many delegates on my training courses ask about undercooking steaks, joints, etc.

How can you have a filet au bleu at 75°C core temperature? The answer is you

can’t. The core temperature of the steak has to be a lot lower than 75°C. Bacteria

are only found on the outside surfaces of single muscle, raw meat. They do not

migrate to the inside of the meat, as do some parasitic pathogens, due to their

inability to cross membranes. This being the case, the steak can be seared either

side and around the edges at high heat in a griddle or pan. This will kill all surface

pathogens. As there are no bacteria in the centre of the meat, it is safe to eat, even

if the inside is raw.

Cooking Pork Incorrectly Can Be A Serious Food Safety Hazard

Although beef, lamb and game can be undercooked, (single muscle joints only, not

diced, rolled or minced) pork should not. Pork contains a parasite called Trichinella

spiralis. This is a pathogenic parasite ingested by pigs (also bear and horse). This

parasite will penetrate into muscle joints in the living animal. If the pork is

subsequently undercooked, the parasite will survive and enter the small intestine of

the new host. The T spiralis larvae are protected by nurse cells, which, when in

contact with the stomach acids, release the larvae into the small intestine, where

they will grow to maturity and release up to 1500 larvae, per female adult, into the

blood stream and lymph system. Initial symptoms of nausea, vomiting, stomach

cramps and diarrhoea, can start in as little as 3 days after eating undercooked meat.

Other symptoms include fever, general malaise, respiratory disorders, disorders of

the central nervous system and eventual death.

Some religious faiths do not eat pork as it is classed as unclean. The uncleanliness

is due to this parasite.

So always cook pork and pork products (or bear/horse products if available) to a

core temperature of 75°C to guarantee food safety.

Freezing will not kill the parasite, as it is protected by an encrusted cyst. Therefore

even freezing the meat before cooking will not allow undercooking.

Fresh fish, however, can be safely undercooked if frozen first. Do not under any

circumstances eat undercooked fresh fish as they also contain parasitic infection.

The main problem parasites are Anisakis simplex, and Pseudoterranova decipiens.

The main symptoms are the immune reaction by the body’s defences, such as

nausea, vomiting, stomach pains. Surgical procedures have sometimes to be

adopted to remove the parasites.

Undercooking fresh fish or eating raw fresh fish can lead to this infection. Under UK

legislation, all fish used for Sushi as a raw ingredient, must be frozen at -20 degrees

Celsius for at least 24 hours. It can then be defrosted and used as fresh.

“The freshest fish to eat is frozen fish”. This is because fish caught at sea or fresh

water, meant for freezing, is frozen within 1 hour of capture. Fresh fish, however,

can take as long as 7-10 days to reach the supermarket or fishmonger. If the fish

has not been refrigerated during the 7-10 days, further complications can arise, such

as the build up of toxins or bacteria. One such toxin is scombrotoxin. This is a

poison which develops in fish that has been temperature abused between capture

and sale and is a serious food safety hazard. Histidine in the fish develops into

Histamine, causing an allergic reaction to the consumer. This could result in

anaphylaxis, which is life threatening.

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